VPI System dia 1600*3000mm for Resin Vacuum pressure Impregnation

VPI System dia 1600*3000mm for Resin Vacuum pressure Impregnation

VPI System Technical Specification Ø General Introduction The VPI system is used for impregnat ing of elements of electrical motors, and also can be used for impregnating of reactor, power transformer, etc. The insulation class can be up to H class. This VPI system is designed and made as per...
Product description

VPI System Technical Specification


Ø General Introduction

The VPI system is used for impregnating of elements of electrical motors, and also can be used for impregnating of reactor, power transformer, etc. The insulation class can be up to H class. This VPI system is designed and made as per customer’s requirements.


Ø  Detailed Technical Specifications

1 Main component of the machine

1.1、Vacuum pressure impregnating tank……..................................................1 set

1.2、Vacuum storage tank…………….…….......................................................1 set

1.3、Vacuum pump system……......................................................................... 1 set

1.4、Compressed air filter...…...…......................................................................1 set

1.5、Heating system……………………………………………………..............1 set

1.6、Cooling system................……......................................................................1 set

1.7、Hydraulic system….......................................................................................1 set

1.8、Resin feedback system……........................................................................1 set

1.9、Controlling system….....................................................................................1 set

1.10、Cooling water system for vacuum pump...................................................1 set

1.11、Ventilation system……...............................................................................1 set

1.12、Steel frame platform…................................................................................1 set

 

2Machine power, gas source and basic conditions

Altitude on s.l.: < 1000m

Temperature: 19  38 C

Relative Humidity: 35% - 90%

Climate: Tropical

Installation: Indoor

 

3Machine component specification

3.1、Vacuum pressure impregnating tank

Effective size: Φ1600×3000mm, vertical type, Q345R carbon steel

Working vacuum degree: 50Pa (adjustable), leakage 50Pa.L/s

Working pressure: max. 1.0Mpa (with safety valve)

Working temperature: normal temperature ~ +80C

VPI tank capacity: max. 35 ton

Hydraulic open & lock for doors , with safety locking device

two sight glasses and one lighting

Resin material feeding from the bottom, automatic stopping when match the level

Configured with one set of liqidometer

VPI basket diameter 1400mm x 2800mm, used for loading and unloading product, loading capacity is min.20 ton.

Comprehensive safety protection:

     1) Safety cock for the door

     2) Camera device for distance monitoring

     3) 6 core vacuum sealed electrode connector for capacitance connecting

     4) 9 core vacuum sealed electrode connector for internal temperature measuring


 

3.2 Vacuum storage tank

 Effective size: Φ1400×3000mm, vertical type, Q235 carbon steel

 Unloading vacuum degree: 50Pa (adjustable), leakage 100Pa.L/s

 Working pressure: vacuum degree  normal pressure

 Working temperature: -10C ~ +80C

 Working Vacuum: 100 - 1000 Pa

 Cooling system for the tank

 50mm rock wool and stainless plate covered on the outside for heat preservation

 Multilayer impeller mixing, speed 30rpm

 Temperature and pressure measuring and indicating, observation glass with lighting

 Storage tank capacity: about 4600L


 

3.3 Vacuum pump system

 Vacuum pump: Leybold brand for Fore Pump (Rotary Pump), SV-300B, Shanghai Sunny brand for Roots pump.

 Components: manual vacuum main valve, electrical tape charging valve, filter, vacuum meter, pipelines, valves, etc



 3.4 Cooling system

 Automatic running PC-3 cooling water system, used for cooling for storage tank and condensator

 Configured with heat exchanger, pump, pipes, filter, etc.

 Cooling efficiency 6C per hour

 

3.5 Hydraulic system

 Max. pressure 16Mpa, working pressure 10Mpa

 Used for the open and locking for the tank door

 

3.6 Material feedback system

 Components: valves, pipeline, filter, etc

 Configured with high precision filters, precision up to 150μm

 

 3.7 Controlling system

 Integrated controlling cabinet mainly consists of industrial computer, Mitsubishi PLC, digital vacuum meter, temperature controller, sensors, and so on.

 10 inch touch screen with the related VPI software. Vacuum, pressure, temperature, resin level automatic detecting, record. All parameters can be checked, printed, and output.

 Motors, valves, pneumatic valves, and meters, are all connected, the working condition can be controlled and indicated on the screen,

 Resin level alarm, over pressure alarm, valve alarm, motor alarm, wrong operating alarm, etc. All issues can be indicated on the screen

 Automatic record the running time of the each process

 System can be connected by internet, with remote control, maintenance and detecting


 


Haoshuo Technology is known as one of the leading China manufacturers and suppliers of VPI System dia 1600*3000mm for Resin Vacuum pressure Impregnation. Equipped with a productive factory, we warmly welcome you to purchase VPI System dia 1600*3000mm for Resin Vacuum pressure Impregnation with high precision and reliable performance with us. Expecting to be your long-term partner.
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